Heavy Oil Viscosity Reduction Project
Strategic Area
Energy - Technology and Innovation
GHG and Air Emissions
Status
Active
Partners
Alberta Innovates
NextStream
Fund
Clean Growth Program
Year
2021
CGP Contribution
$ 1,500,000
Project Total
$ 3,791,280
Location
Conklin, AB
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Lead Proponent
MEG Energy Corp.
Project Objectives
The aim of this project is to prove the commercial viability of a process to reduce the viscosity of heavy, bituminous oil via on-site pilot testing. In this process, undiluted bitumen is treated to reduce viscosity, with the resultant product requiring up to 50% less diluent added to be transported by pipeline.
This project will build off the successful bench scale results achieved to date, with further testing to verify key variables which will increase certainty regarding commercial viability of this technology.
Specifically, operation of the heavy oil viscosity reduction pilot plant will continue in order to further study the following:
- Verify the catalyst activity can be replicated on a larger scale in a facility that more closely resembles a commercial facility using continuous feed from an industrial thermal oil process.
- Verify the catalyst life under the process conditions and contaminant levels that are experienced during actual thermal oil plant operation.
- Execute engineering to define the scope, cost, and schedule for the design, construction, and operation of a commercial scale facility which will provide greater certainty on overall costs and economics.
Expected Results
It is expected that by reducing the bitumen viscosity –and therefore the amount of diluent needed to transport heavy, bituminous oil via pipeline –the project will result in a reduction in GHG emissions, electricity usage at downstream oil refineries, as well as lower fugitive emissions.
Furthermore, the results will indicate if the process can successfully scale and provide greater clarity on the overall costs of this process.
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