Uses and Misuses of Compressed Air
Compressed air is used for a diverse set of applications in industry (See Figure 23). The cost to produce compressed air is often unknown to the users, and for this reason, it may be used in an inefficient manner.
For many applications, other sources of power may be more cost effective and energy efficient. Typically, less than 10% of the original energy used to produce compressed air is actually converted into useful work by the end use application. Think about the equipment at your facility and ask if any of the end uses can be converted to other power sources.
Figure 23 - Common Uses for Compressed Air
Agitating liquids | Cooling | Pressure treatment |
Air brakes | Dehydration | Sawing |
Air piston powering | Fertilizing | Seeding |
Blending | Forming | Snow making |
Bottling | Hoisting | Spraying coatings |
Clamping | Injection molding | Sprinkler systems |
Cleaning | Mixing | Stamping |
Controls and actuators | Mold press powering | Tool powering |
Conveying | Packing | Vacuum melting |
a. Inappropriate Uses of Compressed Air
Inappropriate uses of compressed air are defined as applications that could be powered more efficiently or economically using an energy source other than compressed air.
Although one of the most expensive forms of plant energy, compressed air is easily accessible, and simple to adapt for use. Consequently it is commonly used for applications where other energy technologies and energy inputs would be more efficient and economical.
Examples of common potentially inappropriate uses of compressed air are shown in Figure 24.
Inappropriate Compressed Air Use | Description and Examples | Potential Solutions |
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Abandoned Equipment |
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Aspirating |
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Atomizing |
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Dense phase transport |
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Open blowing |
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Equipment or Personnel cooling |
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Unregulated Equipment |
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Vacuum generation |
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